Lesson 1.0 - Introduction to Six Sigma and Organizational Goals

1 Introduction to Six Sigma and Organization Goals

Lesson 1.1 - Six Sigma and Organizational Goals

1 Welcome Screen
2 Value of Sigma
3 Meaning of Six Sigma and Quality
4 DMAIC Process
5 Key Terms
6 Sigma Conversion Table
7 Knowledge Check
8 Goals and Six Sigma Projects
9 Structure of a Six Sigma Team
10 Organizational Drivers and Metrics
11 Four-box Model vs. Strategy Maps
12 Quiz
13 Key Takeaways

Lesson 1.2 - Lean Principles in the Organization

1 Welcome Screen
2 Lean Concepts Benefits and Relation with Six Sigma
3 Principles of Lean and 3 Ms of Lean
4 Knowledge Check 1
5 Lean Wastes
6 Knowledge Check 2
7 Lean Tools & Techniques
8 Knowledge Check 3
9 Theory of Constraints
10 Value Stream Mapping
11 Quiz
12 Key Takeaways

Lesson 1.3 - Design for Six Sigma (DFSS) Methodologies

1 Welcome Screen
2 Roadmap for DFSS
3 Knowledge Check
4 Goals and Six Sigma Projects
5 QFD
6 FMEA
7 Quiz
8 Key Takeaways

Lesson 1.4 - Summary to Six Sigma and the Organization

1 Summary to Six Sigma and the Organization

Lesson 2.0 - Introduction to Define Phase

1 Introduction to Define Phase

Lesson 2.1 - Project Identification

1 Welcome Screen
2 Project Selection
3 Steps in Project Selection
4 Benchmarking, Types of Benchmarking, and Best Practices
5 Knowledge Check 1
6 Process Elements
7 Sipoc Process
8 Knowledge Check 2
9 Owners and Stakeholders
10 Quiz
11 Key Takeaways

Lesson 2.2 - Voice of the Customer (VOC)

1 Welcome Screen
2 Customer Identification
3 VOC and Data Collection
4 Proactive Data Sources: Questionnaire Focus Group and Interviews
5 VOC Proactive Data Collection Methods
6 Knowledge Check
7 VOC Table
8 Critical to Quality Factor
9 Quality Function Deployment
10 Quiz
11 Key Takeaways

Lesson 2.3 - Project Management Basics

1 Welcome Screen
2 The Project Charter
3 The Problem Statement and Project Objectives
4 Project Scope and Interpretation
5 Project Metrics and its Types
6 Knowledge Check
7 Project Planning and Documentation
8 Project Plan: Work Breakdown Structure and Schedule
9 Project Plan Risks, Analysis, and Management
10 Project Plan Benefits and Project Closure
11 Quiz
12 Key Takeaways

Lesson 2.4 - Management and Planning Tools (Apply)

1 Welcome Screen
2 Affinity Diagram and Interrelationship Diagram
3 Tree Diagram and Matrix Diagram
4 Prioritization Matrices, Activity Network Diagrams and PDPC
5 Quiz
6 Key Takeaways

Lesson 2.5 - Business Results for Projects

1 Welcome Screen
2 Process Performance
3 Defect Per Unit
4 Throughput Yield and Rolled Throughput Yield
5 Defects Per Million Opportunities and Sigma Level
6 Cost of Quality and Process Capability
7 Quiz
8 Key Takeaways

Lesson 2.6 - Team Dynamics and Performance

1 Welcome Screen
2 Team Stages and Dynamics
3 Types of Challenges
4 Knowledge Check 1
5 Team Roles and Responsibilities
6 Knowledge Check 2
7 Team Communication
8 Knowledge Check 3
9 Team Tools
10 Quiz
11 Key Takeaways

Lesson 2.7 - Summary of Define Phase

1 Summary of Define Phase

Lesson 2.8 - Project 1

1 Project 01 - Define Phase Forklift Process

Lesson 3.0 - Introduction to Measure Phase

1 Introduction to Measure Phase

Lesson 3.1 - Process Analysis and Documentation (Create) br

1 Welcome Screen
2 Process Maps
3 Knowledge Check
4 Flowcharts
5 Process Documentation
6 Quiz
7 Key Takeaways

Lesson 3.2 - Probability and Statistics

1 Welcome Screen
2 Roles of Probability and Statistics
3 Addition Rules and Multiplication Rules
4 Permutation and Combinations
5 Quiz
6 Key Takeaways

Lesson 3.3 - Collecting and Summarizing Data

1 Welcome Screen
2 Collecting Data
3 Data its Types and Selection
4 Measurement Scales, Collection Methods and Sampling
5 Data Collection Plan and Data Coding
6 Knowledge Check 1
7 Summarizing Data
8 Measures of Central Tendency and Dispersion
9 Microsoft Excel for Descriptive Statistics
10 Frequency Distribution
11 Stem and Leaf Plots and Box and Whisker Plots
12 Knowledge Check 2
13 Scatter Diagrams
14 Knowledge Check 3
15 Other Visualization Tools and Normal Probability Plots
16 quiz
17 Key Takeaways

Lesson 3.4 - Statistical Distributions(Understand)

1 Welcome Screen
2 Classes of Distribution and Key Terms
3 Types of Statistical Distribution
4 Binomial and Poisson Distribution
5 Normal Distribution
6 Chi Square T and F Distribution
7 Knowledge Check
8 Central Limit Theorem
9 Quiz
10 Key Takeaways

Lesson 3.5 - Measurement System Analysis(MSA)(Evaluate)

1 Welcome Screen
2 Measurement System Analysis and Properties
3 Knowledge Check 1
4 Measurement System Characterstics
5 Knowledge Check 2
6 Measurement System Concepts
7 G R&R Study
8 Attribute Gage R&R
9 Quiz
10 Key Takeaways

Lesson 3.6 - Process and Performance Capability

1 Welcome Screen
2 Process Stability and Normality
3 Process Capability Analysis and Studies
4 Process Capability Index and Example
5 Process Performance Indices
6 Process Mean Shift and Variation
7 Attribute Data and Capability
8 Quiz
9 Key Takeaways

Lesson 3.7 - Summary of Measure Phase

1 Summary of Measure Phase

Lesson 3.8 - Project 1

1 Project 01 - Measure Phase Forklift Process(contd.)

Lesson 4.0 - Introduction to Analyze Phase

1 Introduction to Analyze Phase

Lesson 4.1 - Hypothesis Testing

1 Welcome Screen
2 Hypothesis Testing Basics
3 Type 1 and Type 2 Errors
4 Sample Size
5 P-Value and Test Statistics
6 Knowledge Check 1
7 Tests for Means, Variances, and Proportions
8 1 - Sample Test
9 2 - Sample Test
10 T - Test
11 Anova and Chi Square Distribution
12 Knowledge Check 2
13 Hypothesis Testing with Non-normal Data
14 Knowledge Check 3
15 Quiz
16 Key Takeaways

Lesson 4.2 - Exploratory Data Analysis

1 Welcome Screen
2 Multi Variable Analysis
3 Correlation
4 Regression Analysis
5 Residual Analysis and Linear Regression
6 Multiple Regression
7 Quiz
8 Key Takeaways

Lesson 4.3 - Summary of Analyze Phase

1 Summary of Analyze Phase

Lesson 4.4 - Project 1

1 Project 01 - Analyze Phase Forklift Process(contd.)

Lesson 5.0 - Introduction to Improve Phase

1 Introduction to Improve Phase

Lesson 5.1 - Design of Experiments(DOE)

1 Welcome Screen
2 DOE Regression and Basic Terms
3 DOE Error and Example
4 Quiz
5 Key Takeaways

Lesson 5.2 - Root Cause Analysis(Analyze)

1 Welcome Screen
2 Root Cause Analysis
3 Quiz
4 Key Takeaways

Lesson 5.3 - Lean Tools

1 Welcome Screen
2 Lean Tool and Techniques
3 Knowledge Check
4 Cycle Time Reduction, Kaizen, and Kaizen Blitz
5 Quiz
6 Key Takeaways

Lesson 5.4 - Selecting a Solution

1 Welcome Screen
2 Pugh Analysis and Solution Prioritization Matrix
3 SCAMPER Tool
4 Brainstorming, Cost Benefit Analysis, Solution Screening and Piloting
5 Quiz
6 Key Takeaways

Lesson 5.5 - Summary Improve Phase

1 Summary Improve Phase

Lesson 5.6 - Project 1

1 Project 01 - Improve Phase Forklift Process(contd.)

Lesson 6.0 - Introduction to Control Phase

1 Introduction to Control Phase

Lesson 6.1 - Statistical Process Control(SPC)

1 Welcome Screen
2 SPC Basics
3 Control Charts and Analysis
4 Knowledge Check 1
5 Choosing an Appropriate Control Chart
6 X Chart Principles
7 I-MR Chart
8 Control Charts for Attribute Data
9 NP Chart and P Chart
10 C Chart and U Chart
11 Knowledge Check 2
12 CuSum and EWMA Charts
13 Quiz
14 Key Takeaways

Lesson 6.2 - Control Plan (Apply)

1 Welcome Screen
2 Control Plan and Response Plan
3 Cost Benefit Analysis & KPIV and KPOV
4 Control Level and Transactional Control Plan
5 Knowledge Check
6 Quiz
7 Key Takeaways

Lesson 6.3 - Lean Tools for Process Control

1 Welcome Screen
2 Total Productive Maintenance
3 Knowledge Check 1
4 Visual Factory
5 Knowledge Check 2
6 5S
7 Quiz
8 Key Takeaways

Lesson 6.4 - Summary of Control Phase

1 Summary of Control Phase

Lesson 6.5 - Project 1

1 Project 01 - Control Phase Forklift Process(contd.)

Tips and Tricks

1 Exam Tips
2 ASQ Exam
3 IASSC Exam

Practice Projects

Reducing Sealant Waste
Improving Manufacturing Process